Real shots of the production line site
Equipment advantage
(1) 0.3-0.5 hours to achieve high-quality 5~8um coating
The output of the full range of ton-level products, the products are electroplated in the plating tank in 18-30 minutes.;
Reduce the risk of hydrogen embrittlement of the product in the electroplating stage, and reduce the wear and bumps of the product for a long time and large weight;
The uniformity of the product coating is greatly improved, and the chemicals and electrical energy are greatly saved.
(2) Temperature difference of plating solution, no door roller
No door, open drum, no internal and external temperature difference of the plating solution, no temperature difference, no "drum eye print”, lower tank voltage, no cooling device is required for the plating solution at room temperature;
Highly reliable automatic loading and unloading.
(3) 0 Unorganized exhaust emissions
The liquid level of the whole tank is sealed at the liquid level, and the key areas are double airtight and double ventilation; different chemical tanks are isolated and ventilated separately.;
The whole line of electrical flame-retardant design, a set of horizontal transmission mechanism, minimalist, safe and reliable; brand new E in the production workshop.H.S standard.
There are products in nearly every station across the line, and the production efficiency is extremely high.;
A variety of cathode movement methods, deep hole and blind hole products and equipment have great advantages;
The anode area is large, and the quality of electroplating is stable and traceable; it can be adapted to multiple varieties of electroplating, and the material number management is fully automatic.;
Jet cleaning, electroplating, effective exchange of potions.
Crawler-type "throwing" drum, the product rotates itself, and the product has a very short stop time.
The one-piece drum chain plate has its own 18% opening rate and 100% "opening rate" on the opening surface; only this part of the overall drum is a consumable product, which is easy to replace and low cost.;
Different specifications of products can correspond to “replaceable chain plates” to adapt to better production results;
Turn the product forward, reverse the barrel body, turn the opening to face down, and do the "cleaning rotation” to achieve fast and thorough cutting.;
The ”mixed hanging plating" electroplating method is different from the traditional rolling plating.
The drum comes with a micro-speed regulating motor, which is automatically controlled by PLC/PC to rotate at a speed of 0-20 rpm to adapt to the flipping effect of different process products.;
Dongwei BCP line can also be replaced with other traditional rollers and other types of rollers produced by Dongwei or hanging plating pendant;
Electroplating zinc acid, production of real pictures
The whole process of product cleaning and electroplating is visualized, and can be taken out for inspection at any time.
Important factors of high-speed electroplating:
“Less" products have less loading capacity and less surface area
The ”Open" drum has an open structure, which is similar to hanging plating, and the product can be continuously flipped and moved.
“Shoot” the electroplating liquid into the product, forcing a quick exchange
The ”shift" drum loads the product in a linear motion relative to the anode, and the anode area is larger. Each barrel of product uses the same set electroplating conditions.
Electroplating intelligent control system:
Suitable processes for BCP line: zinc and zinc-based alloys, nickel-plated, tin-plated, silver-plated, etc.
Suitable electroplating forms: rolling plating products, hanging plating products
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